XY3607F CNC Boost Buck Converter User Manual

1. Танилцуулга

The occkic XY3607F is a versatile CNC Boost Buck Converter designed to provide an adjustable and stabilized DC power supply. It features a full-view VA color LCD for clear display of parameters, silicone buttons with indicator lights for comfortable operation, and a robust one-piece injection molded flame-retardant shell for safety and durability. This module supports a wide range of applications, including MPPT solar charging, and offers comprehensive protection mechanisms.

Гол онцлогууд:

• Comfortable silicone buttons with indicator lights.
• Reasonable LCD screen layout with large, clear fonts (over 1.8 inches).
• Durable one-piece injection molding shell with double-layer buckle design.
• Supports standard Modbus protocol for serial communication and firmware upgrades.
• Upgraded PCB welded M3 terminals for higher current and lower heat.
• Wide application range with output backflow prevention and MPPT solar charging support.
• External temperature probe support for over-temperature protection.

2. Аюулгүй байдлын урьдчилан сэргийлэх арга хэмжээ

Please read and understand these precautions before operating the device to ensure safe and proper use.

1. Эрчим хүчний эх үүсвэр: The input CANNOT be connected to AC power or 220V mains power. Only DC power sources within the specified input voltage range should be used.
2. Оролтын хэмжээtage Хязгаар: Оролтын хамгийн их хэмжээtage must not exceed 38V. It is strongly recommended to operate within 36V.
3. Туйлшрал: The positive and negative input terminals MUST NOT be reversed. Incorrect polarity can cause severe damage to the device.
4. Зайны холболт: When connecting the output to a battery, ensure that the positive and negative terminals are connected correctly (do not reverse polarity).

3. Бүтээгдэхүүн дууссанview

The XY3607F consists of a main circuit board (bare board) and a display control unit. The bare board handles power conversion and protection, while the display unit provides user interface and monitoring.

Бүрэлдэхүүн хэсгүүд:

• Үндсэн хэлхээний самбар: Features intelligent temperature-controlled fan, high-power inductors, MPPT hardware switch, and various interfaces.
• Display Control Unit: Equipped with a VA color LCD (38x29mm visual range), silicone buttons (V-SET, SW, I-SET, ON/OFF), and a rotary encoder for adjustments.

Figure 1: XY3607F Main Unit with Display and Board

Figure 2: XY3607F Bare Board (can be used independently)

Зураг 3: Бүрэн View VA Color LCD Display

Бүтээгдэхүүний хэмжээ:

Figure 4: Product and Package Dimensions

Bare Board Size: 100 мм x 66 мм x 45 мм
Screen Instrument Size: 86 мм x 45 мм x 50 мм
Recommended Opening Size for Panel Mount: 81.6 мм x 40.6 мм

4. Тохиргоо ба утас

Proper connection is crucial for the safe and effective operation of the XY3607F. Refer to the wiring diagram below.

Холболтын диаграм:

Figure 5: Detailed Wiring Diagram and Communication Options

1. Input Connection (IN+ / IN-): Connect your DC input power source (6-36V) to the IN+ (positive) and IN- (negative) terminals. Ensure correct polarity.
2. Output Connection (OUT+ / OUT-): Connect your load or battery to the OUT+ (positive) and OUT- (negative) terminals. Ensure correct polarity, especially when charging batteries.
3. Display Unit Connection: Connect the ribbon cable from the main board to the display unit.
4. External Temperature Sensor (NTC): If using, connect a 10K NTC 3950B external temperature sensor to the dedicated interface.
5. Analog Control (1-10V): For analog control, connect a 0.3-10V analog signal to the 1-10V input. (Note: Analog control is only available in numerical control screen mode).
6. Харилцаа холбооны интерфейсүүд: The bare board supports independent dual serial ports, serial TTL level communication, and on-board 485 communication.

Note for Bare Device Purchase:

Худалдан авахдааasing a bare device, switches, potentiometers, and dial switches will be welded on. If a set with a screen meter is purchased, these components are not welded by default.

5. Ашиглалтын заавар

Үндсэн үйл ажиллагаа:

1. Асаах/унтраах: Briefly press the ON/OFF button to power on. Press and hold the ON/OFF button for 5 seconds to shut down.
2. Setting Voltage (CV):
   a. On the main UI, short press the V-SET button. "SET" will display, and "CV" will flash.
   b. Short press the SW button or rotate the encoder to select the digit to adjust.
   c. Rotate the encoder to change the value.
   г. Богино дар V-SET гарах, хадгалах.
3. Setting Current (CC):
   a. On the main UI, short press the I-SET button. "SET" will display, and "CC" will flash.
   b. Short press the SW button or rotate the encoder to select the digit to adjust.
   c. Rotate the encoder to change the value.
   г. Богино дар I-SET гарах, хадгалах.
4. Боть хурдан тохируулахtage or Current (FET Settings):
   а. Удаан дар SW to enter system parameter settings.
   b. Navigate to "FET" setting.
   c. Rotate the encoder to select CV (Constant Voltage), CC (Constant Current), OFF (No action), or CP (Constant Power).
   d. Enter the voltage or current setting UI by rotating the encoder on the main UI.
5. Displaying Parameters:
   a. On the main UI, short press the encoder button to cycle through displaying power (W), capacity (Ah), energy (Wh), time (h), and temperature (°C).
6. Түлхүүр түгжигч:
   a. Press and hold the encoder button for 2 seconds to lock the set voltage and current, preventing accidental changes.
   b. Press and hold the encoder button for 2 seconds again to unlock.

Нарийвчилсан тохиргоо:

To access advanced settings, long press the SW button on the main interface to enter the system settings menu. Use V-SET дараагийн параметрийг сонгох ба I-SET to select the previous. After making changes, press and hold the SW/encoder гарч, хадгалах товчийг дарна уу.

Figure 6: System Parameter Settings (bEP, b-L, C-F)

Some key settings include:

• bEP (Beeper Enable): Turn the beeper on/off.
• b-L (LCD Brightness Adjustment): Adjust LCD brightness (1-5 levels, default 5).
• C-F (Celsius/Fahrenheit Choice): Select temperature unit.
• Add (Power Supply Address): Set device address (1-247, default 001) for serial communication.
• bRE (Communication Baud Rate Settings): Set baud rate (0-8, default 115200).
• PPT (MPPT Solar Charging Settings): Enable/disable MPPT function and adjust coefficient (0.75-0.85, default 0.8).
• CW (Constant Power ON/OFF): Enable/disable constant power function.
• bCH (Battery Automatic Charging Threshold): Эзлэхүүнийг тохируулахtage threshold for automatic charging activation.
• bTF (Charge Cutoff Current): Set current threshold (in mA) for charge termination.
• AnA (Analog Control): Configure analog control voltage хүрээ (2-10 В).
• LEE (WIFI Config): Modify pairing mode for WiFi module (requires WF-POW module).
• UER (Firmware Version Number): View програмын одоогийн хувилбар.
• CLOF (Force Power Output Off When Switching Data Sets): Enable/disable forced power off during data set switching.
• POFF (Shutdown Function): Enable/disable shutdown function (long press Power Key for 5s to shut down).
• RET (Үйлдвэрийн тохиргоог сэргээх): Restore all settings to factory defaults (press and hold power button when "RET" is displayed).

Data Group Function:

The product has 10 data groups (Cd0 to Cd9) to store different voltage болон одоогийн тохиргоо.

1. -г удаан дар V-SET button on the main UI to access the data group UI.
2. Rotate the encoder to select the desired data group (Cd0-Cd9).
3. дарна уу V-SET/I-SET briefly to switch between CV and CC settings within the data group.
4. Өгөгдлийн бүлгийг баталгаажуулсны дараа товчийг удаан дарна уу V-SET/SW button or briefly press the encoder button to select the desired data group.

Figure 7: Data Group Function Interface

6. Хамгаалалтын механизмууд

The XY3607F includes multiple protection features to safeguard the device and connected loads:

• Output Backflow Prevention: Тиймээ
• LVP (Input Under-Voltage Хамгаалалт): Adjustable 5.5-36V, default 5.5V.
• OVP (Output Over-Voltage Хамгаалалт): Adjustable 0-38V, default 38V.
• OCP (Output Over-Current Protection): Adjustable 0-7.2A, default 7.2A.
• OPP (Output Over-Power Protection): Adjustable 0-270W, default 260W.
• OTP (Over-Temperature Protection): Adjustable 0-110°C, default 95°C.
• OHP (Over-Time Out Protection): Adjustable 1 minute - 99 hours 59 minutes, default off.
• OAH (Over-Capacity Protection): Adjustable 0-9999Ah, default off.
• OPH (Over-Energy Protection): Adjustable 0-4200KWh, default off.
• ETP (External Over-Temperature Protection): Adjustable, default off.

Зураг 8: Илүүview of Protection Mechanisms

Setting Protection Parameters:

Protection parameters are set similarly to other system parameters. Long press SW to enter the system settings menu, then navigate to the desired protection setting (e.g., LVP, OVP, OCP, OPP, OHP, OTP, OAH, OPH, ETP) and adjust the value using the encoder. Press and hold SW/encoder хадгалах, гарах.

Figure 9: OVP, OCP, OPP Settings with Instructions

Figure 10: ETP (External Over-Temperature Protection) and POn (Power-On Output) Settings

7. Шалгалт тохируулга

Хэрэв гаралтын ботьtage or current is inaccurate, you can perform calibration. Do NOT connect any load during calibration.

Гаралтын боть тохируулга хийхtage (CLU):

1. Press and hold the power button to start calibration. "01" will be displayed.
2. Гаралтын хэмжээг хэмжинэtage with a high-precision multimeter and input the actual voltage into the third line (SW shift supported).
3. Briefly press the power button to enter the second step. "02" will be displayed.
4. Repeat step 2 and input the actual voltage.
5. Briefly press the power button again. "03" will be displayed. Wait for completion. "SUC" for success, "ERR" for failure.

Calibrate Output Current (CLA):

1. Connect a multimeter in current mode or an electronic load (set to max range) directly to the output.
2. Press and hold the power button to start calibration. "01" will be displayed. Input actual current from multimeter/load into the third line.
3. Briefly press the power button for the second step. "02" will be displayed.
4. Repeat step 2 and input the actual current.
5. Briefly press the power button again. Wait for completion. "SUC" for success, "ERR" for failure.

Current Zero Calibration (ZERO):

If there is a small current within 100mA when no load is connected, press and hold the power button to calibrate the zero point. Ensure no load is connected during this process.

Figure 11: CLA (Calibrate Output Current) and ZERO (Current Zero Calibration) Settings

8. Дэвшилтэт холболт

Modbus харилцаа холбоо:

The XY3607F supports standard Modbus protocol for serial communication, allowing it to be networked through 485 modules or WiFi modules. This enables remote multi-machine control and more powerful functions with PC software.

Figure 12: 485 Bus Control for Multi-Machine Communication

PC Software & Mobile App Control:

The device can be controlled via PC host computer software or a mobile app (Sinilink Cloud, supporting Android/iOS) when connected to a WiFi module. This allows for LAN penetration, real-time communication, and unlimited distance control.

Figure 13: Network Control via PC Software and Mobile App

The multi-serial port host software offers:

• Хязгааргүй төхөөрөмжийн холболт: Control up to 247 devices via a single serial port, or over a thousand in a clustered environment using multiple serial ports.
• Багцын хяналт: Simultaneously manipulate voltage, current, switches, and other parameters for multiple devices.
• Захиргааны дансууд: Secure and controlled access to settings, ensuring only authorized personnel can make critical changes.

Зураг 14: Жишээ ньample of Complementary Commercial Software Interface

Програм хангамжийн шинэчлэлт:

The product supports firmware upgrades to obtain new functions. Currently, it supports upgrades via the WiFi module. Future updates may include multi-serial port host computer software upgrades.

Figure 15: Firmware Upgrade Process and Information

Note: Do not power off during the product upgrade process. If the upgrade fails, press and hold the power button to force it into upgrade mode.

9. Техникийн үзүүлэлтүүд

Protection Mechanism Details:

10. Засвар үйлчилгээ

To ensure the longevity and optimal performance of your XY3607F converter, follow these maintenance guidelines:

• Цэвэрлэгээ: Төхөөрөмжийг цэвэр, тоос шороо, хог хаягдлаас хол байлга. Цэвэрлэхэд зөөлөн, хуурай даавуу ашиглаарай. Шингэн цэвэрлэгч эсвэл уусгагч хэрэглэхээс зайлсхий.
• Байгаль орчин: Operate the device in a dry, well-ventilated area. Avoid exposure to extreme temperatures, humidity, or corrosive substances.
• Холболтууд: Бүх утас холболтыг найдвартай, зэврэлтээс ангид байлгахын тулд үе үе шалгана уу.
• Хадгалах: Удаан хугацаагаар ашиглаагүй тохиолдолд төхөөрөмжийг сэрүүн, хуурай газар хадгална.

11. Алдаа засах

If you encounter issues with your XY3607F, refer to the following common problems and solutions:

• Цахилгаан/дэлгэц байхгүй:
  - Check input voltage and polarity. Ensure it's within 6-36V DC and connected correctly.
  - Verify all connections, especially the ribbon cable to the display unit.
• Inaccurate Output Voltagд/Одоогийн:
  - Perform calibration procedures (CLU for voltage, CLA for current) as described in Section 7. Ensure no load is connected during calibration.
• Output Shuts Off Unexpectedly:
  - Check protection settings (LVP, OVP, OCP, OPP, OTP, OHP, OAH, OPH). The device might be triggering a protection due to exceeding set limits. Adjust limits if necessary, or address the cause of the over-condition.
  - If an external temperature probe is used, check ETP settings and the probe's connection.
• Төхөөрөмж удирдлагад хариу өгөхгүй байна:
  - Check if the key lock function is active (Section 5, Key Lock). Unlock if necessary.
  - Try restoring factory settings (RET) if persistent issues occur (Section 5, Advanced Settings).
• Communication Issues (Modbus/WiFi):
  - Verify wiring for serial communication (485 bus, TTL).
  - Check 'Add' (device address) and 'bRE' (baud rate) settings in system parameters.
  - For WiFi, ensure the WF-POW module is correctly installed and configured via 'LEE' settings.

12. Хэрэглэгчийн зөвлөмж

• Start with Low Settings: When first connecting a new load, always start with low voltage and current settings and gradually increase them to avoid damage.
• Мониторын дэлгэц: Regularly check the LCD display for real-time voltage, current, power, and any active protection indicators.
• Use Data Groups: Utilize the 10 data groups (Cd0-Cd9) to save frequently used voltage and current configurations for quick recall.
• Consider External Cooling: For prolonged high-power operation, ensure adequate ventilation or consider additional cooling for the bare board.
• Програм хангамжийн шинэчлэлтүүд: Keep an eye on official channels for firmware updates to access new features and improvements.

13. Documentation and Support

For further detailed information, you may refer to the official user manual PDF if available. A PDF user manual is available at: Хэрэглэгчийн гарын авлага (PDF).

If you require technical assistance or have questions not covered in this manual, please contact the seller or manufacturer's support channel.