1. Танилцуулга
This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your Kaishan KS40 3-cylinder industrial piston air compressor. Please read this manual thoroughly before operating the unit.
Figure 1: Kaishan KS40 Industrial Piston Air Compressor
2. Аюулгүй байдлын мэдээлэл
Осол гэмтэл, тоног төхөөрөмжийг гэмтээхээс урьдчилан сэргийлэхийн тулд дараах аюулгүй байдлын арга хэмжээг үргэлж дагаж мөрдөөрэй.
- Компрессорыг тогтвортой, тэгш гадаргуу дээр байрлуулсан эсэхийг шалгаарай.
- Verify the power source matches the compressor's voltage requirements (380V/3ph/50Hz).
- Do not operate the compressor in explosive atmospheres or near flammable materials.
- Wear appropriate personal protective equipment (PPE), including eye and ear protection.
- Шахсан агаарыг хүн эсвэл амьтан руу хэзээ ч чиглүүлж болохгүй.
- Before performing any maintenance, disconnect the compressor from the power supply and relieve all air pressure.
- Regularly inspect all hoses, fittings, and connections for wear or damage.
- Хүүхдүүд болон зөвшөөрөлгүй хүмүүсийг ажиллаж буй компрессороос хол байлга.
3. Бүтээгдэхүүн дууссанview болон гол бүрэлдэхүүн хэсгүүд
The Kaishan KS40 air compressor is designed for industrial applications, featuring a robust piston design and efficient operation. Key components include:
- Поршений угсралт: Utilizes superior piston rings for durability and sealing.
- Хавхлага: Feather valve adopted for higher efficiency.
- Агаарын шүүлтүүр: Core made of imported filter paper for effective filtering and moisture absorption.
- Цахилгаан соронзон унтраалга: From famous brands like Schneider.
- Мотор: High-efficiency three-phase electric motor (e.g., 380V/3ph/50Hz, 3kW).
- Дамар: Patented fan wheels for improved cooling.
- Агаарын сав: Storage for compressed air (e.g., 175L capacity).
- Даралт хэмжигч: For monitoring working pressure.
Figure 2: Key Components of the KS Series Air Compressor
Figure 3: Motor Specification Label
4. Техникийн үзүүлэлтүүд
| Онцлог | Тодорхойлолт |
|---|---|
| Загварын дугаар | KS40 |
| Брэнд нэр | Кайшан |
| Төрөл | Поршен |
| Тохиргоо | Зөөврийн |
| Эрчим хүчний эх үүсвэр | Хувьсах гүйдлийн хүч |
| Lubrication Style | Газрын тос багатай |
| Дууг хаах | Үгүй |
| Ботьtage | 380V / 3ph / 50Hz |
| Ажлын даралт | 8 bar (182 Psi/0.8Mpa) |
| Хүч | 3 кВт |
| Хүчин чадал | 400 л/мин |
| Агаарын савны багтаамж | 175 л |
| Ротари хурд | 860 r/min |
| Хөргөх арга | Агаар хөргөх |
| Transmission Way | Бүсээр хөтлөгдсөн |
| Хэмжээ (L*W*H) | 1400*510*1120 мм |
| Жин | 230 кг |
| Баталгаажуулалт | CE |
| Баталгаат хугацаа | 1 Year (on core components: Motor, Pump) |
| Холбогдох үйлдвэрүүд | Manufacturing Plant, Machinery Repair Shops, Retail, Construction work |
5. Тохируулах заавар
- Савлах: Компрессорыг сав баглаа боодолоос нь болгоомжтой авч хая. Тээвэрлэлтийн гэмтэл байгаа эсэхийг шалгана уу.
- Байршил: Position the compressor on a firm, level surface in a well-ventilated area. Ensure adequate clearance around the unit for air circulation and maintenance.
- Цахилгааны холболт: Connect the compressor to a suitable 380V/3ph/50Hz power supply. Ensure the electrical circuit is properly grounded and protected by a circuit breaker of appropriate rating. Consult a qualified electrician if unsure.
- Анхны үзлэг: Before first use, check all visible connections, bolts, and belts for tightness. Ensure the air filter is securely in place.
- Ус зайлуулах хавхлага: Ensure the drain valve on the air tank is closed before operation.
6. Ашиглалтын заавар
- Компрессорыг асаах:
- Ensure all connections are secure and the drain valve is closed.
- Turn on the main power switch to the compressor.
- The compressor will start to build pressure in the air tank. Monitor the pressure gauge.
- The compressor will automatically shut off once the maximum working pressure (8 bar) is reached.
- Using Compressed Air:
- Connect your air tools or equipment to the compressor's air outlet.
- Adjust the pressure regulator (if equipped) to the desired working pressure for your tools.
- The compressor will cycle on and off automatically to maintain pressure as air is consumed.
- Stopping the Compressor:
- Гол тэжээлийн унтраалгыг унтраа.
- Slowly open the drain valve on the air tank to release all remaining air pressure. This is crucial for safety and to prevent moisture buildup.
- Disconnect any air tools.
7. Засвар үйлчилгээ
Regular maintenance ensures the longevity and efficient operation of your air compressor. Always disconnect power and relieve pressure before maintenance.
- Өдөр бүр:
- Drain moisture from the air tank by opening the drain valve.
- Ашиглалтын явцад ямар нэгэн ер бусын дуу чимээ, чичиргээ байгаа эсэхийг шалгаарай.
- Долоо хоног бүр:
- Inspect the air filter for dirt and debris. Clean or replace if necessary.
- Check all fasteners and connections for tightness.
- Inspect drive belts for wear and proper tension.
- Monthly / Every 100 Hours:
- Inspect the safety valve for proper operation.
- Clean the exterior of the compressor, especially cooling fins, to ensure efficient air cooling.
- Annual / Every 500 Hours:
- Have a qualified technician inspect the air tank for corrosion or damage.
- Агаар шүүгчийн элементийг солих.
Note: This model is specified as "OIL-LESS", meaning it does not require oil changes for the compressor pump. However, always refer to the specific manufacturer guidelines for any lubrication requirements for other moving parts like motor bearings.
8. Алдаа засах
| Асуудал | Боломжит шалтгаан | Шийдэл |
|---|---|---|
| Компрессор асахгүй байна | No power, tripped circuit breaker, faulty switch, motor overload. | Check power connection, reset breaker, inspect switch, allow motor to cool. |
| Компрессор тасралтгүй ажилладаг | Air leak, faulty pressure switch, worn piston rings. | Check for leaks, inspect/replace pressure switch, consult service for piston rings. |
| Low air pressure/output | Clogged air filter, air leak, worn piston rings, incorrect pressure regulator setting. | Clean/replace air filter, check for leaks, adjust regulator, consult service. |
| Хэт их чимээ шуугиан эсвэл чичиргээ | Loose components, worn bearings, unbalanced pulley. | Tighten fasteners, consult service for internal component inspection. |
| Агаарын шугам дахь чийгшил | Савыг тогтмол шавхдаггүй, өндөр чийгшилтэй. | Drain tank daily, consider an inline air dryer for sensitive applications. |
9. Хэрэглэгчийн зөвлөмж
- For optimal performance, ensure the compressor is always used within its specified working pressure range.
- Regularly check the air filter to prevent dust and debris from entering the compressor, which can reduce efficiency and lifespan.
- When storing the compressor for extended periods, ensure the air tank is completely drained and the unit is disconnected from power.
- Spare parts, such as filter elements, are available. Contact your authorized dealer or the manufacturer for specific needs.
10. Баталгаат хугацаа ба дэмжлэг
The Kaishan KS40 air compressor comes with a 1-year warranty on core components (Motor, Pump). For warranty claims, technical support, or spare parts, please contact your authorized dealer or the manufacturer directly.
Үйлдвэрлэгчийн мэдээлэл:
- Брэнд: Кайшан
- Гарал үүслийн газар: Жэжян, Хятад
- Company Address (Trading): Room 102, Building 3, No. 12, Bailing Middle Road, Qujiang District, Quzhou, Zhejiang, China.
Зураг 4: Бүтээгдэхүүний гэрчилгээ
11. About Kaishan Group
Founded in 1956, Kaishan Group is a large state-level enterprise, a provincial civilized unit, and a state-level contract-abiding and trustworthy unit. Kaishan Group is recognized as the first enterprise to win the title of "China's Famous Trademark" in the national industry and is also the first enterprise to win the title of "National Inspection-free Products" in the compressor industry.
Figure 5: Kaishan Group Facilities
