Peugeot 307 Service & Repair Manual (2001-2008)

Танилцуулга

This manual provides comprehensive service and repair information for Peugeot 307 models manufactured between 2001 and 2008. It covers both petrol and diesel engine variants. The content is designed to assist owners in performing routine maintenance, identifying faults, and carrying out various repair procedures with clear, step-by-step instructions and illustrative diagrams.

The manual aims to empower vehicle owners to understand and maintain their Peugeot 307, ensuring its proper functioning and longevity. It is structured to guide users through tasks ranging from simple checks to more complex repairs, utilizing common tools and techniques.

Image: Front cover of the Peugeot 307 Service & Repair Manual, featuring a green Peugeot 307 with its hood open.

Энэхүү гарын авлагыг ашиглах

This manual is structured to provide clear, step-by-step instructions for various tasks. Each procedure is accompanied by photographs and illustrations to aid understanding. Tasks are rated by difficulty to help users assess their capabilities.

• Алхам алхмаар зааварчилгаа: Clearly linked to hundreds of photos and illustrations.
• Spanner Ratings: Grade tasks by difficulty and experience level, from easy for novices to difficult for experts.
• Haynes Hints: Tips and shortcuts to make jobs easier.
• Tool Tips: Useful information such as ways of removing parts without using special tools.
• Hands-on Experience: Content is based on the stripdown and rebuild of Peugeot 307 vehicles using commonly available tools.

Image: An internal page of the manual demonstrating the layout with step-by-step instructions, spanner ratings for difficulty, and examples of diagrams.

Image: A page highlighting features like 'stripdown and rebuild' basis, 'DIY friendly techniques,' and 'Fault Finder' for troubleshooting.

Засвар үйлчилгээний журам

This section outlines various maintenance tasks, from routine checks to specific servicing procedures for both petrol and diesel models.

Долоо хоногийн шалгалт

• Underbonnet check points
• Хөдөлгүүрийн тосны түвшин
• Хөргөлтийн түвшин
• Дугуйны нөхцөл байдал ба даралт
• Тоормосны болон шүүрч авах шингэний түвшин
• Гидравлик жолооны хүрдний шингэний түвшин
• Screen wash fluid level
• Арчигч ир
• Батерей
• Bulbs and fuses

Lubricants and Fluids

Information on recommended lubricants and fluids for various systems within the vehicle.

Дугуйн даралт

Guidelines for maintaining correct tyre pressures for optimal performance and safety.

Тогтмол засвар үйлчилгээ

Detailed schedules and procedures for routine maintenance for both petrol and diesel engines, including servicing specifications and maintenance procedures.

Automatic Transmission Fluid Level Check (Petrol Models)

This procedure details how to check and adjust the automatic transmission fluid level for petrol models. It involves specific steps to ensure accurate measurement and proper filling.

1. Push in the centre pin, then lever out the complete plastic rivet.
2. Unscrew the plug and clean it. Discard the sealing washer.
3. The oil level should reach the lower edge of the filler/level hole.
4. A certain amount of oil will have gathered behind the filler/level plug, and will trickle out when it is removed; this does not necessarily indicate that the level is correct.
5. To ensure that a true level is established, wait until the initial trickle has stopped, then add oil as necessary until a trickle of new oil can be seen emerging.
6. The level will be correct when the flow ceases. Use only good-quality oil of the specified type.
7. Filling the transmission with oil is an extremely awkward operation; allow it to allow plenty of time for oil to settle properly before checking it.
8. For MA5 transmission, remove the plug and clean it. Refit the filler/level plug and take the vehicle on a short journey so that the new oil is distributed fully around the transmission components.
9. For BE4 transmission, remove the plug and clean it. Refit the filler/level plug.
10. 20 Automatic transmission fluid level check: Note that a wear sensor informs the driver when the fluid needs renewing.
11. Take the vehicle on a short journey to warm up the transmission to normal operating temperature.
12. Park the vehicle on level ground, apply the handbrake and place the selector lever in the P position.
13. Wipe clean the area around the filler plug, which is situated on the top of the transmission.
14. Remove the battery and battery tray/box as described in Chapter 5A, then unscrew the filler plug from the transmission and recover the sealing washer.
15. Carefully add 0.5 litre of the specified type of fluid to the transmission via the filler plug aperture.
16. Fit a new sealing washer to the filler plug, then refit the plug, tightening it to the specified torque.
17. Undo the screws and remove the engine under shield.
18. Position a suitable container under the drain filler plug arrangement, situated on the bottom of the transmission.
19. The level plug is the smaller plug fitted to the centre of the larger drain plug.
20. Caution: Do not remove the drain plug by mistake.
21. Start the engine and allow it to idle. With the engine running, retain the drain plug then slacken and remove the level plug and sealing washer.

Image: Detailed instructions and diagrams for checking and adjusting automatic transmission fluid levels on petrol models, including specific steps for MA5 and BE4 transmissions.

Every 24,000 Miles - Diesel Models

This section covers maintenance tasks recommended every 24,000 miles for diesel models, including brake/clutch fluid reservoir, vacuum pipe bracket, fuel filter, battery, and air intake system.

1. Brake/clutch fluid upper reservoir screws (arrowed).
2. Undo the vacuum pipe bracket screw (arrowed).
3. Depress the button (arrowed) and disconnect the fuel feed and return pipes.
4. Undo the screw, release the retaining bracket and position the brake servo vacuum pipe to one side.
5. Place a suitable container beneath the drain screw.
6. Clean the surrounding area.
7. Take care not to allow dirt to enter the transmission bellhousing.
8. If available, fit a length of hose over the drain screw.
9. Open the drain plug by turning it anti-clockwise.
10. Allow fuel and water to drain.
11. Ус зайлуулах залгуурыг хаа.
12. Release the retaining clips and disconnect the fuel feed and return pipes from the filter.
13. Unscrew the pipe and prevent dirt ingress and fuel loss.
14. Undo the single filter retaining screw, then remove the filter from the bracket.
15. Disconnect the fuel heater and water detector wiring plug.
16. Remove the filter is withdrawn.
17. Undo the filter retaining screw (arrowed).
18. Unscrew the fuel heater and water detector (where fitted) from the filter. Discard the O-ring seal.
19. A new O-ring must be fitted.
20. Remove the battery cover and the battery as described in Chapter 5A.
21. Remove the engine top cover.
22. Then disconnect the filter lug from the bracket.
23. Remove the primary air inlet duct from the front of the engine compartment, then remove the turbocharger inlet duct, and the air cleaner inlet duct.
24. Undo the two screws and move aside the brake fluid upper reservoir.
25. Do not disconnect any fluid pipes/hoses.

Image: A page from the manual detailing maintenance steps for diesel models at 24,000 miles, showing procedures for brake/clutch fluid, fuel filter, and battery removal with corresponding images.

Алдааг олж засварлах, засварлах

This section covers common issues, fault finding, and detailed repair procedures for various vehicle systems.

Цахим хяналтын нэгж (ECU)

The ECU is a critical component. This work must be entrusted to a Peugeot dealer or suitably-equipped specialist. It is necessary to initialize the new ECU after installation, which requires the use of dedicated Peugeot diagnostic equipment.

Жич: Before carrying out the following procedure, disconnect the battery. If the transmission has been overhauled so that oil flows out, such as the filler level plug is removed, check that the car is completely level (front-to-rear and side-to-side) and allow the surplus to drain off into a container.

1. Depress the retaining tab (arrowed).
2. Move the lever from the vertical to horizontal position.
3. Lift the ECU from the electrical box.
4. Зайг салга.
5. The ECU is located in a plastic box which is mounted on the left-hand front wheel arch.
6. Lift the ECU module box lid.
7. Release the wiring connector(s) by depressing the tab and moving the locking lever to one side of the connector.
8. The wiring will be fully horizontal.
9. Carefully withdraw the connector from the ECU pins.
10. Lift the ECU upwards and remove it from its location.
11. To remove the ECU module box, undo the internal and external retaining bolts and remove the module box.
12. Refitting is a reversal of removal.

Image: Instructions and diagrams for the removal and refitting of the Electronic Control Unit (ECU), emphasizing the need for specialist tools for initialization.

Туршилт хийх

If a fault is suspected in the electronic control side of the system, first ensure that all the wiring connectors are securely connected and free of corrosion. Ensure that the suspected problem is not of a mechanical nature, or due to poor maintenance (e.g., check that the air cleaner filter element is clean, the engine breather hoses are clear and undamaged, and that the cylinder compression pressures are correct).

If these checks fail to reveal the cause of the problem, the vehicle should be taken to a Peugeot dealer or suitably-equipped garage for testing. A diagnostic socket is located behind the trim panel to the right of the steering column, to which a fault code reader or other suitable test equipment can be connected. By using the code reader or test equipment, the engine management ECU (and the various other vehicle system ECUs) can be interrogated, and any stored fault codes can be retrieved.

Үзүүлэлтүүд

This section provides technical specifications for the Peugeot 307, including fluid capacities and torque settings.

Хүчин чадал

Engine - Auxiliary Drivebelt Tensions

Ignition System - Spark Plugs

Тоормос

Torque Wrench Settings (Nm / lbf ft)

Image: A page from the manual detailing servicing specifications for petrol models, including capacities for various fluids, engine drivebelt tensions, spark plug types, brake specifications, and torque wrench settings.

Номын техникийн үзүүлэлтүүд

• Нийтлэгч: J H Haynes and Co Ltd
• Хэл: Англи
• ISBN-10: 0857338935
• ISBN-13: 978-0857338938
• Барааны жин: 1.3 фунт
• Хэмжээ: 8.27 x 0.79 x 10.83 инч

Баталгаат болон дэмжлэг

This product is a service and repair manual. Information regarding specific product warranties or direct technical support from the publisher is not provided within the manual content itself. For inquiries related to the manual's content or potential errata, please refer to the publisher, J H Haynes and Co Ltd.