1. Танилцуулга
This manual provides essential information for the safe and efficient operation, setup, and maintenance of your Heltec HT-SW01H+2040M25 Capacitor Storage Battery Spot Welding Machine. Please read this manual thoroughly before using the device to ensure proper function and to prevent damage or injury.
Figure 1: Heltec HT-SW01H+2040M25 Spot Welding Machine
2. Аюулгүй байдлын мэдээлэл
WARNING: Improper use of this spot welding machine can result in serious injury or damage to the equipment. Always follow safety guidelines.
- Машин ажиллуулахдаа аюулгүйн шил, бээлий зэрэг хувийн хамгаалах хэрэгсэл (PPE)-ийг үргэлж өмсөж байгаарай.
- Ажлын талбайг агааржуулалт сайтай, шатамхай материалаас ангид байлгах.
- Do not operate the machine in wet conditions or with wet hands.
- Хүүхэд болон зөвшөөрөлгүй хүмүүсийг үйл ажиллагааны талбайгаас хол байлга.
- Ямар нэгэн засвар үйлчилгээ хийхээс өмнө цахилгааныг салга.
- The machine operates on a low voltage supply system with CE certification, designed for high safety. It is not prone to overheating, flammability, or explosion under normal operating conditions.
3. Багцын агуулга
Бүх зүйл багцад байгаа эсэхийг шалгана уу:
- Heltec HT-SW01H+2040M25 Spot Welding Machine Unit
- Welding Pens (integrated or external, depending on configuration)
- Эрчим хүчний адаптер
- Зургаан өнцөгт түлхүүр (тохируулга хийх зориулалттай)
- Spare Welding Pins
- Хэрэглэгчийн гарын авлага (энэ баримт бичиг)
- Other accessories as shown in product images.
Зураг 2: Ердийн савлагааны агуулга
4. Бүтээгдэхүүний онцлог
- Дулааны хамгаалалт: Designed for low heat generation, preventing overheating during operation.
- Comfortable Welding Pen: The welding pen remains cool, preventing hand burns during extended use.
- Stable Welding Current: Provides up to 3500A pulse current with stable output, minimizing battery damage. The actual pulse current is displayed on the LED screen.
- High-Quality Welding Spots: Produces fine, uniform, and strong welding spots without blackening, achieving industrial-grade stored energy welding quality.
- Машины аюулгүй байдал: Features a low voltage supply system with CE certification, ensuring high safety by preventing heat generation, flammability, and explosions.
- Reliability and Longevity: Incorporates a highly reliable internal industrial super energy storage capacitor and laser welding busbar technology for long service life and consistent welding quality.
Зураг 3: Илүүview of key product features
5. Техникийн үзүүлэлтүүд
| Параметр | Үнэ цэнэ | Параметр | Үнэ цэнэ |
|---|---|---|---|
| Загвар | HT-SW01H+2040M25 | Оргил хүч | 21KW (HT-SW01H) |
| Оргил гүйдэл | 3500 А | Preloading Delay Time | 100/200/300/400/500ms |
| Ботьtage Гаралт | 5-6V (DC) | Гагнуурын зузаан | 0.05mm-0.5mm (Nickel), 0.2mm (Aluminum) |
| Гагнуурын эрчим хүчний оргил | 238J | Импульсийн цаг | 0-20ms (100 grade) |
| Оролтын хэмжээtage | 100 вольт | Зүйлийн жин | 7.7 фунт (3.5 кг) |
| Өнгө | Хар | Хэмжээ (ойролцоогоор) | 176мм (L) x 67mm (W) x 126mm (H) |
Figure 4: Detailed product parameters and dimensions
6. Тохиргоо
- Баглаа задлах: Сав баглаа боодолоос бүх бүрэлдэхүүн хэсгүүдийг болгоомжтой арилгана. Тээвэрлэлтийн гэмтэл байгаа эсэхийг шалгана уу.
- Байршил: Place the welding machine on a stable, level, and non-flammable surface in a well-ventilated area.
- Connect Welding Pens: Insert the welding pens securely into the designated output ports on the front of the machine. Ensure a firm connection.
- Эрчим хүчийг холбох: Plug the power adapter into the machine's power input port, then connect the adapter to a suitable 100V AC power outlet.
- Анхны шалгалт: Before powering on, ensure all connections are secure and there are no loose wires or foreign objects near the welding tips.
Figure 5: Welding pens connected to the machine
Figure 6: External welding pen and power adapter setup
7. Ашиглалтын заавар
- Асаах: Press the PWR/SET button to turn on the machine. The LED display will illuminate.
- Гагнуурын горимыг сонгоно уу: The machine supports different welding modes. For Aluminum to Nickel welding, press the AL/NI button (if available, indicated by a red light) to activate this dedicated mode. For Nickel to Nickel spot welding, ensure the AL/NI button is not pressed.
- Тохиргоог тохируулах: Use the UP and DOWN buttons to adjust welding parameters such as pulse time and preloading delay time. The display shows the current settings and actual pulse current.
- Ажлын хэсгийг бэлтгэх: Ensure the surfaces to be welded are clean and free of oxidation or contaminants.
- Perform Welding: Position the welding tips firmly against the workpiece. The machine will automatically discharge the capacitor to perform the weld. Observe the welding spot quality.
- Verify Weld Quality: A good weld should be fine, uniform, and strong. The machine is capable of welding up to 0.5mm nickel and 0.2mm aluminum.
Figure 7: Welding mode selection (Aluminum to Nickel vs. Nickel to Nickel)
Зураг 8: Жишээ ньample of 0.2mm pure nickel welding and tensile strength test
7.1. Бүтээгдэхүүний албан ёсны видеонууд
Video 1: Demonstration of the spot welding machine in operation (0:56). This video illustrates the general usage and welding process.
Видео 2: Богино хэмжээний клипний шоуasing a specific welding application (0:23). This video provides a quick view of the machine's performance.
8. Засвар үйлчилгээ
- Цэвэрлэгээ: Regularly clean the welding tips and the machine's exterior with a dry, soft cloth. Ensure no metal dust or debris accumulates around the welding area.
- Зөвлөгөө солих: Replace welding tips when they become worn or pitted to ensure consistent weld quality. Use the provided hex wrenches for replacement.
- Хадгалах: Store the machine in a dry, cool place, away from direct sunlight and moisture, when not in use.
- Шалгалт: Кабель болон холболтыг элэгдэл, гэмтлийн шинж тэмдэг байгаа эсэхийг үе үе шалгаж байх.
9. Алдаа засах
| Асуудал | Боломжит шалтгаан | Шийдэл |
|---|---|---|
| Машин асахгүй байна | No power supply; faulty power adapter | Check power connection; ensure outlet is functional; test power adapter. |
| Weak or inconsistent welds | Worn welding tips; incorrect settings; dirty workpiece; poor contact | Replace welding tips; adjust pulse time/power settings; clean workpiece surfaces; ensure firm contact with welding tips. |
| Welding tips overheat | Excessive continuous use; incorrect settings | Allow machine to cool down; verify settings are appropriate for material thickness. |
| Дэлгэц нь алдааны кодыг харуулж байна | Internal fault; specific issue | Refer to the manufacturer's specific error code guide or contact support. |
10. Баталгаат хугацаа ба дэмжлэг
For warranty information, please refer to the documentation provided with your purchase or contact Heltec BMS directly. The product is designed for high reliability and long service life, utilizing industrial-grade components.
If you encounter any issues not covered in this manual or require technical assistance, please contact Heltec BMS customer support through their official webтухайн бүтээгдэхүүнийг худалдаж авсан сайт эсвэл жижиглэнгийн худалдаачин.
Үйлдвэрлэгч: heltec bms
Загварын дугаар: HT-SW01H+2040M25
